Ferrule Designs:

Examples of ceramic and metal ferrules
Notice the size difference of the two fiber connectors on the right. The last connector has a 1.25mm ceramic ferrule while its neighbor has a 2.5mm ferrule. These are all simplex (1 fiber) connectors.


Left - a duplex LC with two simplex LC connectors in a clipped, duplex form. There are two 1.25mm ceramic ferrules in this duplex connectors.


Ceramic ferrules for fiber optic connectors for the LC and MU connectors are 1.25 mm in diameter while ferrules for ST, SC, ESCON, FDDI and FC connectors are 2.5mm in diameter.






Diameter is 1.25mm for LC ceramic ferrules and 2.5mm for SC, ST, ESCON, FC connectors.


The MT-RJ connector uses a duplex MT ferrule. This ferrule is unique in that there is only one ferrule but with two holes for the glass.

Note that there are two large holes visible in the color photo. The actual optical glass fibers are loated between these larger holes and are not visible in this photo. These large holes are the guide-pin holes. The guide-pins are used to align the ferrules when mated. When the pins are inserted in the ferrule, this is called a "male" connector. An MT-RJ connector with no pins is called a "female" MT-RJ.

The lower left photo shows the ferrules only as they mate. The actual MT-RJ ferrule must be inserted in a housing in order to latch.
Other ferrules are availabe in the MT ferrule family, with up to 72 fibers per ferrule.


Coupler / Adapter Designs:

In order to mate non-matching connectors or ferrules, couples and adapters must be used. Depending on the connectors involved, mating non-matching connectors can range from low cost, and easily done, to higher cost. In some cases, direct coupling of different connectors is impossible due to fiber spacing or physical dimensions.

A duplex ESCON to dual ST coupler is shown.
A duplex SC to dual ST coupler is shown.


Issue arise when converting from LC to SC due to the difference in spacing between the LC connectors and SC connectors as well as the need for different alignment sleeve dimensions.

Alignment Sleeve (shown as transparent)


The purpose of the alignment sleeve is to guide the two ferrule tips together and to align them so that light passes between the optical glass in ferrule #1 and ferrule #2.

For the MT-RJ connector, the adapter is a mechanical piece that holds the two ferrules in contact. The actual alignment is achieved through the metal pins supplied in the male MT-RJ connector.

As can be seen, converting from a 2.5mm ferrule diameter to a 1.25mm ferrule requires a more complex alignment sleeve design. For example, an LC to SC adapter would require a special multi-sized alignment sleeve. This design is being developed and should be available to the optics market soon.

 

 

 

 

 


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